The ceilings consist of a plenum box supplied with conditioned air from the central system via HEPA filters mounted on the inlet to the supply ceiling. All HEPA filters and housings are factory tested. All ceilings incorporate supports to secure them to the main structural frame of the modular operating theatre.
Laminar Air Flow
Laminar Air Flow means that the flow of air is continuous, steady and unidirectional, with the entire body of air in the room moving with a low uniform velocity in parallel planes. In rooms equipped with Laminar Flow Patterns, the idea is to have a steady
Its provide ultra-clean sterile CLASS 100 clean air in an isolated area where various kinds of critical and highly sensitive process activities are carried out in as per CLASS 5 OF ISO 14644-1 standards.
HEPA filters separator less Mini-pleat HEPA in aluminium extruded frames with wire mesh protection and made of Ultra fine Glass fibre media having a Retention capacity of 0.3 micron at 99.97% efficiency with initial pressure drop at 12 mm WG.
wall partitions are a composite construction of two skin of PPGI with powder coated frame work with a sealed and insulated interior. Standard panel dimensions are 1200x3000mm an overall thickness ranges of 100/80/60 mm. The self-supporting internal walls are constructed with an interior GI frame work. The Partition seams are sealed by silicone with a perfectly flush finishing. PUF insulation material is sandwiched between the two skin layers PPGI
False ceiling panels are designed to fit within each other and suspended by threaded tension bars with adjustable turnbuckles fastened to the overhead support at fixed intervals, Standard Ceiling Panels are 60 mm thick and have a composite construction of two skins of PPGI over an GI frame work with a sealed and insulated interior. PUF insulation material is sandwiched between the two skin layers PPGI
RETURN AIR RISER
In-built riser wall panels are made composite construction of two skin of PPGI over an GI with powder coated frame work with a sealed and insulated interior with infill of PUF
Providing and fixing 100mm thick return air riser with grill cut out with edge finish / reinforcement for cut out of specified size.
LED peripheral light
CLEAN ROOM DOOR
Doors are available in Laminated, Powder Coated in Gi and SS with in filled material of Honeycomb, PUF and EPS. Our clean room doors are extremely durable and are available in different models for clean rooms, hospitals, and other special purposes. The said doors are available with a variety of options including double glazed toughed vision panels, hardware like imported hinges and total specialized aluminium frame for proper air tights and automatic door drop seal arrangements and locking mechanisms. We also offer special fire proof doors as per fire & safety norms for emergency exists.
The view window of specified size to be provide consisting of double insulated fixed glazing with not less than 5mm thick toughened glass. Window frame to be powder coated GI frame of flush mounted with wall panelling.
Operation Theatre Floorings-Epoxy Floorings are pretty attractive and are available in shiny or rough texture with protection film against water and so on. Epoxy flooring are technical floors which resists to chemicals, mechanical and stress factors. The great advantage is that they are hygienic and easy to clean.
Validations of system to be done as per ISO 14644 standards and to be necessarily include:
• Temperature and Humidity check
• Air particulate count
• Air Change Rate Calculation
• Air velocity at outlet of terminal filtration unit / filters
• Pressure Differential levels of the cleanroom with respect to ambient / adjoining areas
• Validation of HEPA Filters by appropriate tests like DOP etc.
• Maintenance of the system:
• It is recommended that periodic preventive maintenance be carried out in terms of cleaning of pre filters at the interval of 15 days. Preventive maintenance of all the parts is carried out as per manufacturer instruction
“Federal Standard 209E” defines a clean room as a room in which the concentration of airborne particles is controlled to specified limits.
ISO 14644-1 Airborne Particulate Cleanliness Classes for Clean rooms,