Operation Theatre Manufacturers

Modular Operating Theatres can effectively maintain desired sterilized environment with superior laminar air flow system and a perfect working environment for any surgeon with zero contamination.

We are Introducing as Total Turnkey Solution Provider for Modular Operation Theatre. Having well trained with hand so experience and thorough knowledge about the latest technology guidelines of NABH and ISO standard in Operation Theatre, we are highly capable in executing the projects to perfection as per the guidelines and schedules.

FEATURES

A continuous flow of highly filtered ‘bacteria-free’ air is reticulated under positive pressure into the operating Room; field and air contaminants generated during surgery are removed from the site.

DESCRIPTION

In an operating department for which the most integrated function is required, cleanliness must be kept and the safety of facilities, equipments and devices must be maintained any times. Furthermore, the working environment for medical staff such as doctors and nurses must be considered from the view point of human engineering. The modular operating theatre satisfying those conditions consists of wall, ceiling, and is capable of incorporating not only electrical equipment, medical gas system and lighting gears but all the necessary functions and equipments at need. In addition, the modular theatre has a high availability of extension providing for the introduction of new facility in the future, establishing as well an operating environment with high work ability and enough function. The most complex and challenging area of hospital construction is the operating department.

1.PLENUM UNIT

The ceilings consist of a plenum box supplied with conditioned air from the central system via HEPA filters mounted on the inlet to the supply ceiling. All HEPA filters and housings are factory tested. All ceilings incorporate supports to secure them to the main structural frame of the modular operating theatre.

Laminar Air Flow

Laminar Air Flow means that the flow of air is continuous, steady and unidirectional, with the entire body of air in the room moving with a low uniform velocity in parallel planes. In rooms equipped with Laminar Flow Patterns, the idea is to have a steady
Its provide ultra clean sterile CLASS 100 clean air in an isolated area where various kinds of critical and highly sensitive process activities are carried out in as per CLASS 5 OF ISO 14644-1 standards.
HEPA filters separator less Mini-pleat HEPA in aluminium extruded frames with wire mesh protection and made of Ultra fine Glass fibre media having a Retention capacity of 0.3 micron at 99.97% efficiency with initial pressure drop at 12 mm WG.

WALL PANEL

wall partitions are a composite construction of two skin of PPGI or SS304 over an GI with powder coated frame work with a sealed and insulated interior. Standard panel dimensions are 1200x3000mm an overall thickness ranges of 100/80/60 mm. The self-supporting internal walls are constructed with an interior GI frame work. The Partition seams are sealed by silicone with a perfectly flush finishing. PUF insulation material is sandwiched between the two skin layers PPGI or SS304

CEILING PANEL

False ceiling panels are designed to fit within each other and suspended by threaded tension bars with adjustable turnbuckles fastened to the overhead support at fixed intervals, Standard Ceiling Panels are 60 mm thick and have a composite construction of two skins of PPGI or SS304 over an aluminium frame work with a sealed and insulated interior. PUF insulation material is sandwiched between the two skin layers PPGI or SS304

RETURN AIR RISER

In-built riser wall panels are made composite construction of two skin of PPGI or SS304 over an GI with powder coated frame work with a sealed and insulated interior with infill of PUF
Providing and fixing 100mm thick return air riser with grill cut out with edge finish / reinforcement for cut out of specified size.

LIGHT

LED peripheral light

DOORS

HERMETICALLY DOOR

uses hermetically sealed sliding doors, to maintain satirically and the correct air pressure in the room, which requires less valuable space than hinged doors. The door can be operated manually or automatically with microprocessor based electronic automation system. The door frame is made out of high quality anodized aluminum extrusion and the door panel is made out of compact laminated board that can withstand high abrasions. The door will run on rubber rollers and guided with nylon runner guides which are fixed to the door in such a way that they do not obstruct trolley movement through the door. The controller will be capable of either being operated by elbow switches/ foot Switches, radar switch (touch less sensor). All doors will be able to be operated manually easily in the event of failure power supply or the automation unit.

OT Door

Doors are available in Laminated, Powder Coated in GI and SS with in filled material of Honeycomb, PUF and EPS. Our clean room doors are extremely durable and are available in different models for clean rooms, hospitals, and other special purposes. The said doors are available with a variety of options including double glazed toughed vision panels, hardware like imported hinges and total specialized aluminum frame for proper air tights and automatic door drop seal arrangements and locking mechanisms. We also offer special fire proof doors as per fire & safety norms for emergency exists.

VIEW WINDOW

The view window of specified size to be provide consisting of double insulated fixed glazing with not less than 5mm thick toughened glass. Window frame to be powder coated GI frame of flush mounted with wall panelling.

OT CONTROL PANEL

All the controls for the modular operation theatre are provided on a membrane type, micro controller based electronic control panel mounted in the theatre wall. Control panel meet the electrical safety codes for high and low voltage systems. The control panel is user friendly and case of operating and maintenance purpose. The fascia is made with superior quality UV resistance membrane with sterilization feature. The control panel may consist 6 tiles or 9 tiles. We can develop the product as per requirement of customer. These tiles as below. 1Time of Days Clock 1Elapsed Time Clock 1Temperature Display/Control 1Humidity Display/Control Lighting Control/ Dimming 1Medical Gas Alarm Systems 1Hands Free Telephone 1HEPA Filter Status Indicator 1OT Pressure Indicator 1Music Control All high voltage equipment will be installed in a separate enclosure can be positioned up to 250 meter away, allowing maintenance to be carried out with minimum disturbance. The remote cabinet consists of operating lamp transformers, remote relay card, electrical distribution equipment and circuit protection equipment for all circuits within the operating theatre.

Epoxy Flooring

Operation Theatre Floorings-Epoxy Floorings are pretty attractive and are available in shiny or rough texture with protection film against water and so on. Epoxy flooring are technical floors which resists to chemicals, mechanical and stress factors. The great advantage is that they are hygienic and easy to clean.

Modular Clean Room Accessories

Modular Clean room complete accessories supports your clean room by providing control over contamination, static, microorganisms, humidity and other critical operating conditions. Regardless of your clean room requirements, we provide a complete turnkey system and perform all installation to your production schedule.
Our accessories include Aluminum Powder Coated / Anodized Covings, PVC Covings, 90 and 180-degree Bends and room corner pieces etc.,

WRITING BOARD

Size 965mmx655mm one operating list board to be provided in each operating theatre. The board is made of ceramic having magnetic properties and flushed to the wall of the operating room.

X-RAY VIEWER

X -Ray Viewer is used in modular operating theatre to ease the operating staff during operation stage. X-Ray viewing screens are built by using the high efficiency electronics regulating ballast with dimming PCB for controlling the light dimming, ranging from 100%-10%. X-Ray film could be clip securely onto the viewer for the best viewing result. The range of X-ray viewing screens are ideally suited for general, surgical and dental. Available as single, double, three, four plate models.
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